Boards are asking about AI. CEOs are asking about AI. And increasingly, CIOs and CTOs are being asked a new question: “When are we turning on Business Central Copilot?” As organizations evaluate Business Central Copilot implementation, the real challenge is not simply about enabling a new AI feature within the ERP. It’s ensuring the organization has the governance, security controls, and operational discipline required to deploy AI responsibly.

Microsoft Dynamics 365 Business Central (BC) Copilot is one of the most significant advancements in modern ERP platforms. Embedded AI can streamline reporting, accelerate decision-making, and automate time-consuming tasks across finance, operations, and supply chain workflows.

But implementing Business Central Copilot is not simply enabling a new feature.

It represents a shift in how organizations interact with their ERP systems.

The organizations that realize the most value from AI in ERP environments are not the ones that deploy it fastest; they are the ones that deploy it with governance, security design, and operational discipline.

Copilot is powerful. Responsible implementation amplifies value while minimizing avoidable risk.

Why Business Central Copilot Is a Strategic ERP Shift

Historically, ERP systems required users to navigate menus, reports, and dashboards to find the information they needed.

Business Central Copilot changes that model.

AI now sits inside the application experience, helping users:

  • Generate financial summaries
  • Draft reports and documentation
  • Identify operational insights
  • Analyze data faster than traditional reporting workflows

This shift transforms ERP from a system of record into a decision intelligence platform.

For CIOs and CTOs, that means AI adoption inside ERP is not simply a technical deployment. It is an organizational change initiative involving governance, identity management, security controls, and user training.

Before enabling Copilot broadly, leadership teams must ensure their ERP environment is ready.

Business professional facing a chalkboard filled with charts, graphs, automation icons, and data workflows, representing AI-driven business analytics, ERP strategy planning, and decision intelligence in Microsoft Dynamics 365 during a Business Central Copilot implementation.

The Six Leadership Questions CIOs Must Answer

Before deploying Business Central Copilot, IT leadership should evaluate six key questions.

These questions form a practical readiness framework for responsible AI adoption inside ERP systems.

1. Where Can Microsoft Business Central Copilot Safely Add Value?

Not every workflow should be AI-assisted immediately.

Early Copilot use cases often include:

  • Financial reporting summaries
  • Operational insights
  • Draft documentation
  • Data exploration

Starting with low-risk, high-productivity scenarios allows organizations to learn how Copilot interacts with their ERP data.

2. What Data Should Microsoft Business Central Copilot Access?

MS BC Copilot operates within the permissions of the user interacting with it.

That means existing role-based permissions define ERP data access.

If permission sets are overly broad, Copilot may surface data users technically have access to but rarely see in normal workflows.

Before rollout, organizations should review:

  • Permission sets
  • Role assignments
  • Sensitive financial fields
  • Vendor and payroll data access

Data exposure risk often comes from configuration decisions, not from Copilot itself.

3. How Will Identity and Permissions in BC Copilot Be Controlled?

Strong identity controls are foundational for AI-enabled systems.

Organizations deploying Business Central Copilot should confirm:

These controls ensure BC Copilot interactions respect the same security boundaries as traditional ERP activity.

We’ll explore the full Copilot data security framework in the next article of this series.

4. How Will Usage of Dynamics 365 Copilot Be Monitored?

As with any emerging technology, visibility matters.

CIOs should ensure the organization can monitor:

  • BC Copilot interactions
  • Data access patterns
  • Reporting queries
  • Export activity

Audit logging and monitoring capabilities provide accountability and help organizations detect unusual usage patterns early.

5. How Will Users Be Trained on BC Copilot?

AI tools change how employees interact with enterprise systems.

Users must understand:

  • When BC Copilot suggestions should be validated
  • What types of data should not be shared in prompts?
  • How to interpret AI-generated summaries

Without proper guidance, employees may over-trust AI-generated outputs or misuse the tool unintentionally.

Training and acceptable-use policies are critical for responsible adoption.

6. How Will We Measure the ROI of Microsoft BC Copilot?

The fastest way to undermine an AI initiative is to deploy it without measuring results.

Business Central Copilot should be evaluated against measurable outcomes such as:

  • Reduced report generation time
  • Faster financial analysis
  • Improved operational insight
  • Increased productivity for finance and operations teams

Structured adoption programs help CIOs demonstrate real business value.

Data Security and Oversharing Considerations

A common concern when deploying AI within ERP systems is data oversharing.

In most cases, the underlying issue is not the AI technology; it is the organization’s permission model.

Many ERP environments accumulate permission complexity over time:

  • Broad roles granted for convenience
  • Legacy permission sets
  • Shared accounts or overprovisioned users

Before enabling BC Copilot, CIOs should review their least-privilege access model and verify that users have access only to the data required for their roles.

Identity governance through Microsoft Entra ID, combined with disciplined permission management inside Business Central, helps ensure Copilot interactions remain within appropriate boundaries.

Many organizations are moving away from legacy on-premises ERP systems like GP toward cloud platforms that offer stronger security and scalability. Learn more about the benefits of cloud vs on-premises ERP systems.

In our next article, we’ll explore a more comprehensive Business Central Copilot security framework to protect sensitive ERP data.

Governance, Compliance, and Auditability in BC Copilot

Beyond access control, organizations must also consider how AI usage aligns with governance and compliance obligations.

Key considerations include:

  • Audit logging of BC Copilot interactions
  • Data retention policies
  • Data loss prevention (DLP) controls
  • Regulatory reporting requirements

For organizations in regulated industries, establishing clear oversight mechanisms before deploying BC Copilot ensures AI activity remains defensible and compliant.

Governance is not about slowing innovation.

It is about enabling responsible AI adoption.

Operational and Cultural Readiness for BC Copilot

Technology readiness alone does not ensure successful AI adoption.

Organizations must also prepare for the operational and cultural impact of Copilot.

This includes:

  • Change management planning
  • Acceptable-use policies for AI tools
  • Human-in-the-loop validation workflows
  • Clear guidance on when AI suggestions require review

AI should assist decision-making, not replace human accountability.

In the third article of this series, we’ll explore an operational rollout checklist for Business Central Copilot, including adoption strategies and productivity measurement.

The Balanced View: Value With Responsibility

When implemented thoughtfully, Business Central Copilot can deliver meaningful business benefits:

  • Faster financial reporting
  • Improved operational visibility
  • Reduced administrative workload
  • More informed decision-making

But successful organizations approach AI deployment with a balanced perspective.

They combine innovation with governance, security with productivity, and automation with human oversight.

Copilot is powerful.

Responsible implementation ensures that power translates into sustainable value.

Key Takeaways

• Business Central Copilot represents a strategic shift in ERP workflows.
• Governance and identity controls should precede broad rollout.
• Permission design and least-privilege access define risk posture.
• Human validation remains essential for AI-assisted insights.
• Measured adoption enables sustainable ROI.

A successful Business Central Copilot implementation begins with strong governance, validated identity controls, and a clear operational rollout strategy.

Compass with a gold arrow pointing to “Right Direction,” symbolizing strategic guidance, governance, and leadership planning during a Business Central Copilot implementation and AI adoption strategy in Microsoft Dynamics 365 Business Central ERP.

Executive BC Copilot Readiness Checklist

Before enabling Business Central Copilot, CIOs should confirm:

  1. Inventory current permission sets
  2. Audit sensitive ERP data fields
  3. Validate Microsoft Entra ID identity policies
  4. Confirm multi-factor authentication enforcement
  5. Define an AI acceptable-use policy
  6. Establish audit logging review processes
  7. Implement data loss prevention controls
  8. Define human validation workflows
  9. Train power users first
  10. Pilot in a low-risk department
  11. Track productivity KPIs
  12. Document governance framework

What Comes Next in This Series

In the next article, we’ll explore a deeper question many CIOs are asking:

In our next blog, we'll discuss Cloud ERP Security & Cost, and the final article in this series will address AI in Business Central

Most organizations evaluating Microsoft BC Copilot fall into one of three categories:

• Ready to move forward but unsure how to govern it
• Interested, but concerned about security and data exposure
• Under pressure to adopt AI without a clear rollout strategy

If you’re evaluating Copilot for your organization, the most valuable first step is not licensing; it’s readiness.

At Liberty Grove Software, we help CIOs and CTOs conduct a Copilot Strategic Readiness Assessment, examining:

• Data exposure and permission structure
• Identity and security controls
• Governance and acceptable use policies
• Practical rollout and adoption strategy

The goal is simple: enable AI adoption with confidence, not uncertainty.

If your organization is considering leaving Dynamics GP, following a structured ERP migration roadmap to Business Central can help reduce risk and ensure a smooth transition.

If you’d like to understand where your organization stands before enabling BC Copilot, let’s talk.

Schedule a BC Copilot Readiness Discussion

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformation across manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge comes from Engineering, Maintenance, and operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision of navigating the seas and the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, offering tailored solutions to empower clients and optimize operations with innovative Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

Global manufacturing isn’t simple anymore, and multi-entity consolidation in Business Central has become a critical capability for companies operating across legal entities, currencies, and geographies.

You might have a U.S. parent company, a Canadian distribution arm, a European sales entity, and an Asian contract manufacturing partner. Add multiple currencies, intercompany transactions, tax jurisdictions, and reporting standards, and suddenly your finance team is spending more time reconciling numbers than analyzing performance.

I see this often when speaking with manufacturing CFOs and COOs. The growth strategy works. The operational strategy works. But financial consolidation across entities becomes the bottleneck.

The good news? If you’re running Microsoft Dynamics 365 Business Central (BC), you already have more capability than most executives realize.

With these challenges and opportunities in mind, let’s walk through what managing multi-entity and global consolidations should look like, and explore how embedded AI and predictive analytics are changing the game.

Why Multi-Entity Consolidation Becomes a Strategic Risk

When manufacturers expand into new regions or operate multiple legal entities, four issues usually surface:

  1. Intercompany transactions don’t reconcile cleanly.
  2. Currency fluctuations distort financial visibility.
  3. Consolidated reporting takes too long.
  4. Leadership decisions rely on lagging data.

At that point, it’s no longer just an accounting challenge. It’s a strategic one.

If it takes 20 days to close the books, your executive team is steering the business using last month’s dashboard.

Modern consolidation isn’t just about compliance. It’s about speed, clarity, and confidence.

Close-up of global currency symbols including British pound, Japanese yen, US dollar, and euro overlaid on a financial market chart, representing multi-currency exchange rates, global finance, foreign exchange volatility, and international financial reporting.

How Business Central Handles Multi-Entity & Multi-Currency Consolidations

Many mid-market manufacturers assume they need a separate consolidation tool. In many cases, they don’t.

Business Central includes built-in capabilities for:

1. Consolidation Companies

You can create a dedicated consolidation company that pulls financial data from each legal entity. This enables the consolidation of income statements, balance sheets, and other financial reports without manual spreadsheet stitching.

2. Multi-Currency Management

BC uses exchange rate tables and automated currency adjustments to translate financial data across entities. Currency revaluation can be automated during close, reducing manual errors and audit risk.

3. Intercompany Automation

Intercompany journals automatically mirror transactions between entities. That means fewer mismatches, fewer reconciliation headaches, and stronger audit trails.

For many manufacturing organizations with standard ownership structures and reporting requirements, this native functionality is more than sufficient.

The real question is not just whether BC can consolidate, but whether it's configured strategically from the start.

Intercompany Transactions: Where Most Manufacturers Struggle

Intercompany errors are one of the biggest pain points in multi-entity manufacturing environments.

Common challenges include:

  • Timing differences in postings
  • Mismatched accounts between subsidiaries
  • Currency rounding variances
  • Manual journal entries outside system controls

When these issues pile up, your finance team spends days reconciling what should have been automated.

Business Central addresses this with:

  • Automated intercompany postings
  • Configurable approval workflows
  • Standardized chart of accounts mapping
  • Clear audit trails

But technology alone isn’t enough.

The leadership decision that makes the biggest difference? Standardization.

When entities use aligned charts of accounts and consistent posting rules, consolidation becomes mechanical instead of investigative.

That shift alone can dramatically reduce month-end close time.

Given these ongoing challenges, a common question arises: Do you need a separate consolidation tool?

This is a question I hear often.

The answer depends on complexity, not size.

Business Central is typically sufficient if:

  • You operate within a relatively straightforward ownership structure.
  • You report under one primary accounting framework (e.g., GAAP).
  • You need consolidated financials, but not overly complex minority-interest modeling.

You may need extensions or additional tools if:

  • You manage multiple reporting standards (GAAP and IFRS simultaneously).
  • You have complex ownership percentages or holding structures.
  • You require highly specialized consolidation reporting.

The good news is that BC sits within the broader Microsoft ecosystem.

Power BI enhances executive visibility.
Power Platform enables workflow automation.
Copilot brings AI-driven insight into financial and operational data.

For most mid-market manufacturers, this combination is more scalable and effective than using multiple disconnected systems.

Profile view of a business professional with digital data dashboards, AI interface graphics, and analytics overlays integrated into the silhouette, symbolizing artificial intelligence, data-driven decision-making, predictive analytics, and digital transformation in enterprise ERP systems.

Where Embedded AI Changes the Equation

This is where the conversation shifts from accounting to leadership.

Consolidation tells you what happened.

AI and predictive analytics do more than show trends; they enable proactive decision-making by forecasting future business scenarios. This helps manufacturers anticipate demand shifts, manage risks, and optimize resources across global operations.

1. Cash Flow Forecasting

Business Central includes AI-driven cash flow forecasting that analyzes historical receivables and payables to project future liquidity.

For manufacturers operating across entities and currencies, this matters enormously.

You gain:

  • Visibility into global cash position
  • Early warning on working capital gaps
  • Improved capital allocation decisions

Instead of reacting to cash constraints, you anticipate them.

2. Demand Planning and Inventory Forecasting

Manufacturing success depends on aligning production with demand.

Embedded forecasting tools in BC analyze historical sales and seasonality to project future demand.

When applied across multiple entities, this allows you to:

  • Balance inventory globally
  • Reduce excess carrying costs
  • Improve service levels
  • Align procurement with true demand signals

AI-driven forecasting enhances operational leadership.

3. Operational KPIs Across Entities

One of the biggest leadership blind spots in multi-entity environments is inconsistent visibility into KPIs.

With BC integrated into Power BI and Copilot, executives can monitor:

  • Gross margin by entity
  • Inventory turns by geography
  • Production efficiency trends
  • Consolidated EBITDA performance

With unified dashboards, decision-making accelerates.

You move from reactive reporting to proactive performance management.

With these possibilities in mind, you may now wonder about the practical steps required to implement such a solution.

A fair question is: how hard is this to implement?

The answer depends largely on preparation.

Key areas of focus include:

  • Chart of Accounts Alignment
  • Entities must align account structures for seamless consolidation.
  • Currency Configuration
  • Exchange rate tables and posting rules need thoughtful setup.
  • Intercompany Design
  • Define standard processes for how entities transact with one another.
  • Reporting Strategy

Determine early what leadership dashboards should show and build backward from there.

In most manufacturing environments, we recommend a phased rollout:

  1. Standardize the finance structure.
  2. Enable intercompany automation.
  3. Activate consolidation.
  4. Layer in AI forecasting and executive dashboards.

Trying to do everything at once increases risk; phasing builds momentum.

Close-up of a hand moving a white chess king to capture a black king on a chessboard, symbolizing strategic leadership, competitive advantage, decisive business strategy, and calculated decision-making in corporate or ERP transformation initiatives.

The Strategic Advantage of Getting This Right

When consolidation and forecasting are automated properly, three leadership benefits emerge:

1. Faster Close Cycles

Finance teams shift from reconciliation to analysis.

2. Better Capital Allocation

Cash forecasting improves investment timing.

3. Greater Executive Confidence

You see the full global picture, clearly and quickly.

That’s more than operational efficiency; it's a competitive advantage.

A Final Thought for Manufacturing Leaders

Growth creates complexity.

Complexity demands discipline.

But it shouldn’t demand chaos.

Multi-entity consolidation isn’t just a finance function. It’s a leadership capability.

When you combine:

  • Structured intercompany automation
  • Multi-currency consolidation
  • AI-powered forecasting
  • Unified KPI dashboards

You create an environment where global expansion strengthens your business rather than strains it.

That’s what a modern ERP enables.

And that’s why Business Central, when implemented thoughtfully, can be far more strategic than many manufacturers expect.

Still using spreadsheets for consolidation? It’s time to rethink.

Not about software. About leadership visibility.

Abstract image featuring multiple question marks inside digital interface circles connected by network lines over a blurred city background, symbolizing business uncertainty, strategic decision-making, data analysis, AI insights, and complex problem-solving in enterprise environments.

Some Questions We Are Frequently Asked

1. Can Business Central handle multi-entity consolidation without third-party software?

In many cases, yes.

Business Central includes built-in consolidation capabilities that allow manufacturers to combine financial data across multiple legal entities. It supports intercompany eliminations, multi-currency translation, and consolidated reporting.

However, highly complex ownership structures or dual-reporting requirements (such as GAAP and IFRS) may require additional extensions.

For most mid-market manufacturers, native functionality is more than sufficient when implemented correctly.

2. How does Business Central manage intercompany transactions?

Business Central automates intercompany postings between entities.

When configured properly, a transaction entered in one company automatically generates the corresponding entry in the related entity. This reduces manual journal entries, reconciliation errors, and audit risk.

The key is standardized charts of accounts and clearly defined posting rules across subsidiaries.

3. Does Business Central support multi-currency consolidation?

Yes.

Business Central uses exchange rate tables and currency adjustment processes to translate financial data across entities operating in different currencies.

Currency revaluation can be automated during the close process, helping ensure that consolidated financial statements accurately reflect current exchange rates.

For global manufacturers, this significantly reduces the need for manual currency adjustments.

4. How can AI in Business Central improve cash flow forecasting?

Business Central includes predictive cash flow forecasting tools that analyze historical receivables and payables to project future liquidity.

For manufacturing executives, this provides:

  • Early visibility into potential cash shortfalls
  • Improved working capital planning
  • Better timing of capital investments

Rather than reacting to cash constraints, leadership can proactively manage liquidity across global operations.

5. Can Business Central improve demand planning across multiple entities?

Yes! Especially when combined with embedded forecasting and Power BI analytics.

Business Central can analyze historical sales and inventory data to generate demand forecasts. When applied across multiple entities, this enables manufacturers to balance inventory globally, reduce excess stock, and improve service levels.

Predictive insights strengthen operational decision-making; they don’t replace it.

6. How long does it take to implement multi-entity consolidation in Business Central?

Implementation timelines vary based on complexity, but success depends less on software and more on structure.

The most important steps include:

  • Aligning the charts of accounts
  • Standardizing intercompany processes
  • Configuring currency management
  • Defining executive reporting requirements

Many manufacturers phase implementation by region to reduce risk and accelerate adoption.

7. What are the biggest mistakes manufacturers make with global consolidations?

Three common pitfalls:

  1. Allowing subsidiaries to operate with inconsistent account structures
  2. Relying on spreadsheets for intercompany eliminations
  3. Treating consolidation as a compliance exercise instead of a strategic capability

When consolidation is automated and aligned with leadership KPIs, it becomes a competitive advantage rather than just a reporting requirement.

Conclusion

Global expansion should increase your competitive advantage, not your financial complexity. When multi-entity consolidation in Business Central is structured correctly, it becomes more than an accounting function. It becomes a leadership asset.

Automated intercompany transactions, real-time multi-currency reporting, and AI-driven forecasting give manufacturing executives something far more valuable than clean books: clarity. And clarity drives better decisions.

If your team is still relying on spreadsheets, manual eliminations, or delayed reporting across entities, it may be time to rethink the approach.

At Liberty Grove Software, we help manufacturers turn Business Central into a strategic platform for growth, not just a system of record. If you’re ready to simplify global consolidation and gain true financial visibility, let's talk.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformation across manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge comes from Engineering, Maintenance, and operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision of navigating the seas and the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, offering tailored solutions to empower clients and optimize operations with innovative Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

In manufacturing, we spend a lot of time talking about machines, materials, and margins, but let’s be honest: none of it works without people. Your workforce is both your most significant investment and your biggest opportunity. Yet for many manufacturers, workforce planning and labor costing remain more guesswork than strategy.

That’s where better workforce planning, and the right tools in Microsoft Dynamics 365 Business Central can make a real difference.

Over the years, I’ve seen manufacturers transform their operations simply by getting clearer visibility into labor time, skills, capacity, and actual costs. In this article, I’ll talk about how that comes together in practice.

I remember working with a manufacturer who was convinced their margins were getting crushed by material costs. That’s where all the attention was going. But once we slowed down and really looked at labor – actual time on each operation, who was doing the work, and where the bottlenecks were – the picture changed.

The problem wasn’t effort or even headcount; it was visibility. Skilled people were getting pulled into the wrong jobs, teams hadn’t updated estimates in years, and overtime had quietly become the default solution.

Using Business Central, we helped them connect labor time, skills, and capacity directly to their production orders. Within weeks, conversations on the shop floor shifted from gut feel to real data, and the path forward suddenly became clear.

That’s the kind of clarity we focus on at Liberty Grove Software: practical, grounded improvements that help manufacturers make better decisions without overcomplicating the operation.

Labor Time Tracking: From Estimates to Reality

If you don’t know where labor time is actually going, everything else is built on shaky ground.

Too often, labor is tracked at a high level, by shift, by department, or worse, just rolled into overhead.

Business Central enables manufacturers to track labor time at the operational level, directly tied to production orders and routing steps.

This does a few critical things:

  • It shows you the actual time spent on each operation.
  • It highlights where estimates are consistently off.
  • It gives supervisors and planners real data instead of assumptions.

When labor time is accurate, scheduling and costing improve, and conversations on the shop floor become fact-based rather than anecdotal, enabling lean manufacturing.

Close-up of a time clock machine with an employee time card inserted, representing labor time tracking and workforce management in a manufacturing environment.

Skill-Based Routing: Putting the Right People on the Right Work

Not all labor is interchangeable, and pretending it is can get expensive fast.

Skill-based routing in Business Central allows manufacturers to assign operations based on required skills, certifications, or experience levels. That means:

  • Complex or high-risk operations go to qualified employees.
  • Less specialized work doesn’t get bottlenecked by overqualified (and higher-cost) labor.
  • Training gaps become visible instead of hidden.

This isn’t just about efficiency; it’s about resilience. When you understand how skills map to your routings, you can plan for absences, turnover, and growth without scrambling.

Capacity Planning: Seeing Constraints Before They Hurt You

Capacity planning isn’t just about machines; it’s about people.

Business Central lets you look at labor capacity alongside work centers and machine capacity so that you can answer questions like:

  • Where are we overloading key employees or teams?
  • Do we have enough skilled labor to support increased demand?
  • Is overtime solving a short-term problem or masking a long-term one?

When labor capacity is visible, planners can make smarter trade-offs between lead times, overtime, subcontracting, and hiring. That’s when workforce planning shifts from reactive to strategic.

Manufacturing workers on a factory floor, with a technician using a tablet to review production data while team members coordinate tasks, illustrating workforce planning, labor tracking, and digital operations in manufacturing.

Labor Costing: Understanding the True Cost of What You Make

Accurate labor costing is where everything comes together.

By tying labor time, skill levels, and rates directly to production orders, Business Central provides a much clearer picture of:

  • Actual vs. standard labor costs
  • Which products or customers are labor-intensive
  • Where margins are eroding, and why

This insight supports better pricing, quoting, and decisions on automation, process improvement, or product mix. In my experience, this is one of the fastest ways manufacturers uncover “hidden” profit leaks.

Workforce Planning as a Competitive Advantage

Workforce planning and labor costing aren’t just back-office functions; they’re competitive advantages. Manufacturers who get this right can:

  • Scale more confidently
  • Respond faster to demand changes
  • Protect margins in tight labor markets

Business Central provides the foundation, but the real value comes from how thoughtfully it’s implemented and used.

When labor data is accurate, visible, and trusted, it empowers everyone, from the shop floor to the executive team, to make better decisions.

At the end of the day, manufacturing will always be about people as much as it is about products. Manufacturers who recognize that and plan accordingly are best positioned for long-term success.

Ready to turn workforce data into a real competitive advantage?
At Liberty Grove Software, we help manufacturers get more from Microsoft Dynamics 365 Business Central, especially in labor tracking, capacity planning, and accurate costing.

If you’re ready to move beyond estimates and spreadsheets and start making labor a strategic asset, we’re here to help.

Let's talk. Schedule a conversation with Liberty Grove Software today to see how workforce planning in Business Central can work for your manufacturing operation.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformation across manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge comes from Engineering, Maintenance, and operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision of navigating the seas and the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, offering tailored solutions to empower clients and optimize operations with innovative Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

When I talk with food and beverage manufacturers, processors, and distributors, the conversation almost always turns to the same concerns: quality, traceability, and compliance.

These are not abstract ideas. They affect daily operations, customer trust, and in many cases, the survival of the business.

The Food Safety Modernization Act (FSMA) raised the bar, and rightly so. But meeting those requirements does not have to mean adding layers of complexity or spreadsheets that only one person understands.

At Liberty Grove Software, we believe quality management should be practical, visible, and built into how people already work.

Microsoft Dynamics 365 Business Central (BC) provides companies with a strong foundation for managing QA workflows, batch tracking, nonconformances, and recall processes that support both compliance and operational efficiency.

My goal in this article is to explain how these pieces fit together in real-world terms, without jargon, and from the perspective of someone who has spent years working alongside operations and quality teams.

Quality Management is a System, Not a Department

One of the biggest misconceptions I see is treating quality as something that lives only in the QA department.

In reality, quality management spans purchasing, production, warehousing, and shipping. FSMA reinforces this by requiring documented controls, traceability, and corrective actions across the entire supply chain.

Business Central supports this systems-based approach by centralizing data and workflows. When quality processes are embedded into purchasing receipts, production orders, and sales shipments, quality becomes part of daily operations rather than an afterthought.

This is critical for both compliance and consistency.

For example, when raw materials are received, BC can trigger quality checks tied to specific vendors, items, or risk profiles. Results are recorded against the lot or batch, creating an immediate audit trail.

This data then flows forward into production and finished goods, ensuring downstream decisions are based on verified information.

Quality management in a food manufacturing facility, with QA team members reviewing production data on a tablet while monitoring packaging operations on the factory floor.

Batch and Lot Traceability is the Backbone of FSMA

Traceability is the cornerstone of FSMA compliance. The ability to track one step forward and one step back is no longer optional. Companies must know where ingredients came from, how they were used, and where finished products were shipped.

Business Central’s lot and serial tracking capabilities provide the backbone for this requirement.

When properly configured, BC allows you to track batches from supplier receipt through production, storage, and customer shipment.

What matters most is not just that tracking exists, but that it is easy and reliable enough for people actually to use.

In practice, this means associating lot numbers with purchase receipts, consumption in production orders, and output of finished goods. It also means ensuring warehouse transactions, such as transfers or repack operations, maintain lot integrity.

When traceability is built into these workflows, you can generate a complete lot genealogy in seconds rather than hours.

From a leadership perspective, this changes the conversation. Instead of worrying whether you could handle a trace request or recall, you know you can. That confidence matters.

Quality management and process optimization concept shown by a professional using a laptop with digital gear and analytics icons representing performance tracking, workflow automation, and continuous improvement.

Managing QA Workflows Without Slowing the Business Down

QA workflows often get a bad reputation for being slow or disruptive. In my experience, that usually means the process is disconnected from the system people use every day. When QA steps are managed through emails, paper forms, or spreadsheets, delays are inevitable.

Business Central allows QA workflows to be defined and automated. This includes inspection plans, test results, approvals, and holds.

For example, a received lot can be automatically placed on quality hold until inspection results are entered and approved. Production can be prevented from consuming that lot until it is released, protecting both compliance and product quality.

The key is flexibility. Not every item requires the same level of scrutiny.

BC supports rule-based workflows so high-risk materials receive more rigorous checks, while lower-risk items move more quickly. This risk-based approach aligns well with FSMA expectations and helps QA teams focus where it matters most.

Nonconformances as Learning Opportunities

No operation is perfect. Deviations happen. What separates strong organizations from struggling ones is how they handle nonconformances.

A nonconformance should not just be a record of something going wrong. It should be a tool for learning and improvement.

Business Central supports this by allowing nonconformances to be logged, categorized, and linked to specific lots, vendors, production orders, or customers.

When a nonconformance is recorded, corrective and preventive actions can be assigned and tracked. This creates accountability and visibility.

Over time, patterns emerge. You may see recurring issues with a specific supplier, process step, or piece of equipment.

That insight allows leadership to make informed decisions rather than reacting to symptoms.

From an FSMA standpoint, documented corrective actions are essential. Regulators want to see not only that issues were identified, but that meaningful steps were taken to prevent recurrence. Having this information in BC makes audits far less stressful.

Recall Readiness Without Panic

No one likes to talk about recalls, but every responsible organization plans for them. The worst time to figure out your recall process is during an actual event.

Business Central supports recall readiness by combining traceability, inventory visibility, and customer shipment data. If a lot is identified as potentially unsafe, BC can quickly show which finished goods contain that lot and which customers received them. This dramatically reduces response time and limits exposure.

Equally important is documentation. FSMA requires timely communication and the maintenance of records during a recall. When all transactions are in BC, reports can be generated to support notifications, regulatory reporting, and internal review.

I often tell clients that recall capability is not just about compliance. It is about protecting your brand. A fast, precise response can preserve customer trust even under challenging situations.

Making Compliance Part of Daily Operations

One of the most encouraging trends I see is companies moving away from viewing FSMA compliance as a separate project. Instead, they are integrating compliance into their ERP workflows.

Business Central supports this shift by serving as a single source of truth for quality, inventory, and operations.

When QA data lives alongside purchasing, production, and sales data, teams can collaborate more effectively. Decisions are made with full context. Audits become confirmations rather than fire drills.

This integration also supports growth. As companies add new products, facilities, or markets, having standardized quality and traceability processes in BC allows them to scale without losing control.

A Practical Path Forward

Quality management and quality assurance testing in a food production lab, with technicians inspecting product samples and recording results to support safety, compliance, and traceability.

Quality management, traceability, and FSMA compliance can feel overwhelming, especially for growing organizations.

My advice is to start with fundamentals. Ensure lot tracking is accurate and consistently used. Define clear QA workflows that match your risk profile. Treat nonconformances as opportunities to improve. And test your recall process before you need it.

Business Central provides the tools, but success comes from thoughtful configuration and alignment with how people actually work.

At Liberty Grove Software, we focus on bridging that gap. We help clients design solutions that support compliance while making day-to-day operations smoother, not harder.

At the end of the day, quality is about trust. Trust from regulators, customers, and your own team. When quality processes are transparent, reliable, and integrated into BC, that trust becomes a natural outcome rather than a constant concern.

That is what modern quality management should look like, and it is absolutely achievable.

Ready to Simplify FSMA Compliance and Strengthen Traceability?
Let's talk. Schedule a conversation with Liberty Grove Software today to see how Business Central can support practical, audit-ready quality management across your operations.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformation across manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge comes from Engineering, Maintenance, and operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision of navigating the seas and the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, offering tailored solutions to empower clients and optimize operations with innovative Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

One of the most exciting developments in the manufacturing world today is the integration of Lean Manufacturing principles into software systems such as Business Central. Lean concepts, such as Kanban, Just-in-Time (JIT) inventory, and waste reduction, have revolutionized the way manufacturers operate.

Still, there’s an even more significant opportunity when these concepts are applied directly in your Enterprise Resource Planning (ERP) system.

At Liberty Grove Software, we’ve always been passionate about helping businesses optimize their processes and run more efficiently.

As the CEO of a company that has spent years building custom solutions on Microsoft Dynamics 365 Business Central, I’ve seen firsthand how important it is for manufacturers to embrace modern, streamlined practices that enable Lean Manufacturing.

Today, I want to explore how Lean Manufacturing practices can be implemented in Business Central and why this approach is a game-changer for manufacturers looking to stay competitive in today’s fast-paced market.

What is Lean Manufacturing?

Before we dive into how Lean Manufacturing and Business Central can work together, let’s take a moment to define what Lean Manufacturing is and why it’s so crucial.

At its core, Lean is about eliminating waste, improving efficiency, and maximizing customer value.

The goal is to do more with less: fewer resources, less time, and reduced costs, while still delivering high-quality products to customers.

Some key concepts within Lean Manufacturing include:

  • Waste Reduction: Identifying and eliminating processes that don’t add value.
  • Just-in-Time (JIT) Inventory: Minimizing inventory by ordering only what is needed, when it is required.
  • Kanban: A visual tool used to signal the need for materials or inventory, helping to maintain the flow of production and avoid overstocking.
  • Continuous Improvement (Kaizen): The idea that minor, incremental improvements can lead to significant long-term results.
  • Standardized Work: Developing precise and efficient processes for every task to reduce variability and errors.

Lean Manufacturing has been around since the mid-20th century. Still, with the rise of sophisticated ERP systems like Business Central, there’s a growing opportunity to leverage these concepts directly within your business operations.

Digital interface highlighting Lean Manufacturing concepts such as efficiency, waste reduction, continuous improvement, and production optimization.

The Benefits of Lean Manufacturing in Business Central

Business Central is a powerful ERP system that offers robust tools for financial management, supply chain optimization, sales, purchasing, inventory, and more. It’s designed to be flexible and customizable to meet your business's specific needs.

But what makes Business Central truly special for manufacturers is how easily it can integrate Lean Manufacturing practices into your daily operations.

By doing so, manufacturers can reduce waste, increase production flow, and improve profitability.

Let’s explore some specific Lean concepts that can be applied within Business Central:

1. Kanban and Visual Production Management

Kanban is one of the most popular Lean tools, and it’s all about creating a visual system that helps manage inventory and production schedules.

The idea is simple: use visual signals (such as cards or boards) to indicate when parts or materials are needed at various stages of production.

Business Central can integrate Kanban systems to help manage inventory and production workflows. For example, using Business Central’s built-in Kanban functionality, manufacturers can track inventory levels in real time.

When stock runs low, or demand for a particular component increases, Business Central can automatically generate a replenishment order or signal the production team to act.

What’s especially powerful about this is that Business Central’s Kanban integration doesn’t just help manage materials; it also allows for cross-department collaboration.

The visual boards can be accessed by everyone, from purchasing to manufacturing to shipping, ensuring that each department is aligned and aware of the current inventory status.

2. Just-in-Time (JIT) Inventory

JIT inventory is a central pillar of Lean Manufacturing. It’s about ordering and receiving materials only when they are needed, thereby reducing the need for excess inventory and the associated carrying costs.

Business Central makes it easier than ever to implement JIT inventory practices. Through the software’s demand forecasting and supply chain management tools, manufacturers can gain a more accurate picture of future inventory needs based on customer orders, production schedules, and historical data.

By leveraging Business Central’s intelligent inventory management features, manufacturers can implement automated reorder points to ensure they never order more than needed.

This reduces both the financial burden of carrying excess inventory and the risk of stockouts that can disrupt production.

3. Waste Reduction and Continuous Improvement

Waste reduction is the heart of Lean Manufacturing, and Business Central can help manufacturers identify inefficiencies across the entire value stream.

For example, Business Central allows manufacturers to track each step of the production process, from raw material procurement to the final shipment.

By closely monitoring production data, businesses can identify bottlenecks, redundant processes, or areas where materials are being wasted.

Additionally, Business Central’s reporting and analytics tools can provide insights into production performance, enabling teams to conduct regular reviews of key metrics (such as cycle times, production volumes, and downtime).

This information is invaluable for implementing the Kaizen approach to continuous improvement.

By encouraging a culture of ongoing process evaluation and using Business Central as a data hub, manufacturers can continually refine their operations, minimize waste, and increase overall productivity.

Business professional reviewing performance charts that support Lean Manufacturing through data-driven decision-making and continuous improvement.

4. Demand Forecasting and Production Planning

Lean Manufacturing isn’t just about cutting costs; it’s also about being more responsive to customer demand.

By utilizing Business Central’s advanced forecasting and production planning capabilities, manufacturers can more accurately predict when demand will rise and adjust production schedules accordingly.

Using AI-powered demand forecasting tools, Business Central can help manufacturers understand which products will be in high demand and when, allowing them to better align production schedules and material procurement with market needs.

Incorporating Lean principles into production planning helps manufacturers meet customer demand without overcommitting resources.

By keeping production schedules flexible and responsive, businesses can maintain high customer satisfaction while optimizing inventory levels.

Manufacturing supervisor monitoring production systems in real time to support Lean Manufacturing, operational efficiency, and process control.

5. Production and Capacity Scheduling

Scheduling is another critical area where Lean Manufacturing principles intersect with Business Central.

Lean aims to reduce production downtime and improve the overall flow of goods through the system.

By using Business Central’s capacity planning features, manufacturers can ensure they use resources effectively and avoid production bottlenecks.

Business Central enables businesses to schedule production runs based on available resources and capacity, ensuring that the right products are being made at the right time. It also allows manufacturers to prioritize production runs based on customer orders, delivery deadlines, and inventory levels.

This ability to closely monitor capacity and production scheduling leads to reduced lead times, fewer delays, and a smoother production flow, all key tenets of Lean Manufacturing.

Why Lean Manufacturing in Business Central Matters

Now that we’ve explored how Lean concepts like Kanban, JIT, and waste reduction can be applied directly within Business Central, it’s time to address the big question: why does it matter?

For manufacturers, staying competitive in today’s market requires more than just making high-quality products; it requires making them efficiently and cost-effectively.

By embracing Lean principles and integrating them with Business Central, manufacturers can:

  • Increase profitability by reducing waste and improving operational efficiency.
  • Enhance customer satisfaction by delivering faster responses and improved product availability.
  • Strengthen their supply chain by aligning production schedules with customer demand.
  • Streamline decision-making with real-time data and analytics from Business Central’s reporting tools.

Ultimately, the combination of Lean Manufacturing principles and Business Central creates a robust framework for continuous improvement.

It empowers manufacturers to optimize every step of the production process while remaining flexible enough to respond to fluctuating market conditions and customer demands.

The Future of Lean Manufacturing with Business Central

As a manufacturer, you’re constantly looking for ways to improve. Whether it’s reducing production costs, optimizing your inventory management, or getting products to market faster, Lean Manufacturing and Business Central can help you achieve those goals.

The integration of Lean practices into Business Central is not just a trend; it’s the future of manufacturing.

As the business landscape evolves, manufacturers will need to be more agile, more data-driven, and more focused on delivering value to their customers.

Business Central, with its powerful tools for managing everything from supply chains to financials, is the perfect ERP system to help manufacturers navigate that journey.

Ready to Take Your Manufacturing Operation to the Next Level?

Let's talk. Schedule a conversation with Liberty Grove Software today, and let's discuss how Lean Manufacturing and Business Central can work together to unlock new levels of efficiency, profitability, and customer satisfaction.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformation across manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge comes from Engineering, Maintenance, and operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision of navigating the seas and the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, offering tailored solutions to empower clients and optimize operations with innovative Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

During my recent UST Education Series session, we walked through the highlights of the Business Central (BC) 2025 Wave 2 update, and it's a big one. This release touches nearly every functional area of BC, from AI-powered Copilot features to improvements in financials, reporting, supply chain, and manufacturing.

Most importantly, it provides new ways to manage updates smarter, something every BC admin and partner cares deeply about.

After 24 years of helping organizations succeed with Microsoft Dynamics 365 Business Central, I'm still energized by every new release.

Microsoft's twice-yearly updates reaffirm their commitment to continuous improvement: listening to customers, modernizing the platform, and giving us new tools to be more productive, more intelligent, and more adaptable.

Let's take a closer look at what's new, how updates will roll out, and the strategies I recommend for staying current without disrupting your business.

Update Rollouts: Staying Ahead Without Falling Behind

Microsoft remains consistent with its two major updates per year, typically landing in April and October, with preview features appearing earlier. But each organization controls when these updates go into production. That flexibility is powerful, and managing it well can give you confidence and peace of mind.

Here's the approach I recommend (and use myself):

1. Establish a predictable testing window

Pick a week each cycle dedicated to reviewing preview features in your sandbox. Assign owners for finance, operations, and IT so nothing falls through the cracks.

2. Automate what you can

Business Central now offers better tools, like the Power Platform Connector for BC Environment Management, to help you spin up, refresh, and manage sandboxes more efficiently. Ensure your team has the necessary skills or resources to leverage these tools effectively so that you can maximize their benefits without delay.

3. Adopt early, but not first

Don't wait until the last week of the update window; doing so risks rushed testing or unexpected conflicts. Aim for the middle of the rollout period to strike a balance between stability and innovation.

This strategic approach ensures you consistently benefit from Microsoft's improvements without operational surprises.

What's New in Business Central 2025 Wave 2

Wave 2 features enhancements that touch everyday workflows and long-term digital transformation goals, inspiring confidence that continuous innovation can drive your business forward.

Copilot: Bringing Intelligence Deeper Into BC

Microsoft Business Central Sales Order Agent preview dashboard showing received emails, time saved on emails, quotes and orders created, tax amount, and a “Review tasks” button with active task notifications.

Payables Agent

This Copilot agent uses AI to help you manage vendor invoices. It identifies inconsistencies, recommends coding, and helps streamline the approval process. For AP teams, this is a practical, efficiency-boosting upgrade, not just AI for the sake of AI.

Auto Fill (with Bing Search)

Auto Fill can now draw from Bing Search to populate item details faster. If you're onboarding new products, building catalogs, or managing frequently changing items, this saves real time.

Summarize

A favorite among first adopters, Copilot can now generate clear, human-readable summaries of records, helping busy users get up to speed immediately.

Agents (Preview)

This update is an exciting direction: agents that carry out tasks on your behalf. Early previews show promise in managing routine processes and in proactively suggesting actions.

Enhanced PO Line Matching

Improved intelligence means fewer mismatches and smoother purchasing workflows.

MCP (Model Context Protocol) Server

This enhancement deepens the integration between Business Central and AI models, enabling Copilot to interpret BC data with greater accuracy and context.

General Application Improvements

Wave 2 includes several updates that may not grab headlines, but they significantly improve usability and reliability.

New Accounts Payable Role Center

AP teams get a more intuitive, role-focused dashboard that puts tasks, insights, and actions front and center.

Concurrent Posting

This one's a game changer for larger teams. You can now post more transactions simultaneously without collisions or delays.

Semantic Search

Searching in BC becomes much closer to how we naturally think. Instead of exact matches, BC now understands meaning and context.

Record Link Migration Tool

A welcome addition for implementations and upgrades; record links now migrate more reliably with the new tool.

Power Platform Connector for BC Environment Management

This feature strengthens automation opportunities for environment refreshes, notifications, approvals, and governance.

Sustainability Features

Microsoft continues to expand BC's ability to support ESG initiatives, enabling more tracking and reporting without heavy customization.

Updated Contoso Coffee Demo App

This improved environment makes training and demonstrations much more realistic and modern.

eCommerce Enhancements (Shopify)

eCommerce continues to grow across industries, and Microsoft's Shopify connector gets several improvements:

  • Better troubleshooting tools to diagnose sync issues
  • Linking salespeople to Shopify orders, improving reporting, and commissions
  • Improved pricing synchronization, addressing one of the most common pain points

These updates reflect real-world customer feedback, making the integration smoother and more scalable.

Reporting Enhancements: Better Data, Better Decisions

Microsoft Dynamics 365 Business Central customer list showing the Analysis menu open, with “Add columns from” selected and the Contact option highlighted to add contact data to the customer list view.

Reporting is one of the areas where we see meaningful improvements every release, and Wave 2 continues that pattern. Develop a strategy to evaluate which new features, such as Analysis Mode or Power BI report templates, align with your business goals and prioritize their adoption for maximum impact.

Analysis Mode – Now with Related Table Data

You can now pull related data directly into your analysis mode views, reducing the need for custom queries or external tools.

Audit Trail Report

Internal controls teams will appreciate this more precise and comprehensive audit trail.

Power BI Reports Are Now Open Source

That's huge. Microsoft has made its Power BI report templates open source, enabling partners and customers to extend them with confidence.

Improved Financial Reporting

Smarter layouts, better usability, and improved flexibility make this area more approachable for finance teams.

Source Currency Code and Amount in General Ledger Entries

A minor enhancement with a significant impact for multi-currency organizations.

New Power BI Apps

These refreshed and expanded apps give organizations faster insights right out of the box:

  • Purchasing (new!)
  • Finance
  • Sales
  • Inventory
  • Inventory Valuation
  • Manufacturing
  • Subscription Billing
  • Sustainability

Each app brings stronger visualizations, better KPIs, and more actionable dashboards.

Supply Chain Improvements

Wave 2 includes several enhancements that make purchasing, sales, and inventory management more efficient:

Quality Management (Coming December)

A structured framework for managing inspections, quality checks, and nonconformances.

Sort Sales and Purchase Lines by Line Type

A simple but highly valuable usability improvement.

More Personalization Options

Users can now add additional fields and columns, tailoring pages to their workflow.

Manufacturing Enhancements

Product label showing the text “Airpot Duo, SP-SCM1011, PCS” with a linear barcode labeled “SN00001” and a QR code displayed side by side.

Manufacturers get meaningful upgrades this cycle:

Improved Subcontracting

Including:

  • Better logistics for component movements
  • Additional pricing options
  • Expanded receiving that provides for item tracking and warehouse handling
  • Improved visibility into subcontracting status

Quality Management (December 2025)

Microsoft is building a long-term roadmap for integrated quality processes.

Calculate Consumption – Set Defaults

This improvement supports more accurate production consumption calculations.

Final Thoughts: Staying Current Is a Competitive Advantage

Business Central 2025 Wave 2 reminds us why cloud ERPs are so powerful: continuous innovation, constant refinement, and new capabilities that businesses can adopt immediately.

But these updates only matter if you take advantage of them.

My advice after more than two decades working with BC:

Make staying current a strategic priority, not an afterthought.

The organizations that consistently benefit from Business Central are those that treat updates as opportunities, not disruptions.

Ready to Up Your Game with Business Central?

If you'd like help evaluating Wave 2 features, optimizing your update schedule, or exploring AI capabilities like Copilot, the Liberty Grove Software team is always here to help.

Let's connect.Together, we can turn this update into a platform for your next stage of growth.

Here's to making the most of what's new in BC 2025 Wave 2; your future systems (and users!) will thank you.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformation across manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge comes from Engineering, Maintenance, and operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision of navigating the seas and the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, offering tailored solutions to empower clients and optimize operations with innovative Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

Explore how Dynamics 365 BC connects to shop floor systems, sensors, or MES platforms to optimize production.

When I walk into a manufacturing plant these days, I see fewer clipboards and more screens. Advanced shop-floor integrations mean that machines are talking, operators are tapping tablets instead of filling out paper forms, and managers can see what's happening on the shop floor right now, not tomorrow morning.

That's precisely where advanced shop-floor integrations – IoT, MES, and Microsoft Dynamics 365 Business Central (BC) – come together.

And it's one of the areas my team at Liberty Grove Software and I are most excited about, because when you connect these worlds properly, you don't just "go digital"; you fundamentally change how production is planned, executed, and improved.

In this article, I'll walk through how Dynamics 365 BC connects to shop-floor systems, sensors, and MES platforms, what that actually looks like in practice, and some lessons we've learned helping manufacturers implement these integrations.

Why connect your shop floor to Dynamics 365 BC?

Let's start with the "why," because integration projects aren't small undertakings.

When you connect BC to machines, sensors, and MES, you're aiming for a few big wins that demonstrate clear benefits:

Real-time visibility

No more waiting for manual reporting. Production orders, consumption, scrap, and output flow in near real time from the shop floor to BC.

Better planning and scheduling

Planners work with actual machine performance, not assumptions. If a key line is running slower, BC can reflect that in capacity and delivery dates.

Accurate costing and margin control

Actual labor, material usage, and machine time are captured as they occur, feeding BC's costing engine with reality rather than rough estimates.

Higher OEE (Overall Equipment Effectiveness)

By tying machine data (downtime, speed loss, quality) into your ERP, you can identify and prioritize the bottlenecks that impact financial results.

Less admin, more value-added work

Operators stop being data entry clerks and focus on running the process. Data flows automatically in the background.

How does Dynamics 365 BC connect to all these systems?

Involving both IT and OT teams early can make this process smoother and more successful.

Business team reviewing analytics with digital AI, cloud, and data security icons overlaid, representing modern data strategy and intelligent automation.

The three layers: ERP, MES, and IoT

Think of your landscape in three layers:

  1. ERP – Dynamics 365 Business Central

That's your system of record: items, BOMs, routings, production orders, inventory, costing, purchasing, and finance.

  • MES – Manufacturing Execution System

MES sits closer to the shop floor. It handles things like:

  • Dispatching and tracking production orders by operation
    • Operator logins & labor tracking
    • Detailed machine status and downtime reasons
    • Quality checks and SPC (Statistical Process Control)
    • Work instructions and electronic batch records

In some plants, this is a commercial MES product; in others, it's a combination of homegrown systems, HMI screens, and data collection terminals.

  • IoT – Machines, sensors, PLCs, and data platforms

That's where signals originate:

  • PLCs and controllers on the machines
    • Smart sensors (temperature, vibration, pressure, etc.)
    • Data historians and IoT platforms (like Azure IoT, Kepware, OPC UA servers, etc.)

BC doesn't talk directly to every sensor and PLC out of the box. Instead, BC typically integrates with:

  • MES systems, which already aggregate shop-floor events and translate them into business-friendly data (good pieces, scrap, downtime, etc.), and/or
  • IoT/Integration platforms that sit between raw machine data and ERP (for example, Azure services, middleware, or specialized connectors).

Let's look at the practical patterns.

Common integration patterns with Dynamics 365 BC

1. MES as the "shop-floor brain"

In this pattern, BC is the planning and costing engine, and MES acts as the execution brain on the floor, coordinating operations effectively.

Typical flow:

  • From BC to MES
    • Released production orders
    • BOMs and routings
    • Work centers/machine centers
    • Item masters and units of measure
  • From MES to BC
    • Operation completions (quantity good, quantity scrapped)
    • Actual start/finish times
    • Labor hours and machine time
    • Material consumption (by lot/serial if needed)

BC then:

  • Updates inventory, WIP, and finished goods
  • Post consumption and output
  • Calculates actual production costs
  • Feeds that into financials, sales, and planning

In practice, this is usually done via web services/APIs (OData/REST) or an integration platform that maps fields and handles retries, error logging, and transformations.

Where this shines:

If you're already using or planning to implement a robust MES, this pattern gives you clean separation: BC doesn't have to worry about raw machine signals; it just consumes meaningful, validated production events.

Business professional using a digital stylus on a tablet with cloud computing and workflow automation icons radiating outward, representing modern data integration and digital transformation.

Direct IoT-to-BC integration

In some environments, especially lighter manufacturing or when you're just getting started, you may not have a full MES. Instead, you might connect IoT platforms directly to BC.

For example:

  • A line counter on a packaging machine sends production totals to an IoT hub every minute.
  • A middleware layer aggregates counts and batches them into "production output" records.
  • That middleware calls BC's APIs to update the related production order with the produced quantities and post-consumption using backflush or rules.

You might also use IoT data to:

  • Trigger quality holds in BC if a sensor reading exceeds the out-of-range threshold.
  • Write non-conformance or inspection records when specific alarms occur.
  • Adjust maintenance work orders in a connected maintenance system based on runtime and cycles.

Key ingredients:

  • An IoT platform or gateway that can speak the "machine language" (OPC UA, Modbus, etc.)
  • Integration middleware that can call BC's web services securely
  • Clear business rules: how many pulses equals one good piece, what to do with partial data, etc.

Where this shines:

When you want fast wins and targeted automation on specific lines or machines without a full MES implementation.

Hybrid: BC + MES + IoT analytics

Many mature manufacturers end up with a hybrid architecture:

  • MES handles execution and operator interaction.
  • IoT/analytics platforms (often in the cloud) collect high-frequency sensor data for analytics, AI, and advanced monitoring.
  • BC serves as the backbone for orders, inventory, costing, and finance.

In this world:

  • MES and BC share master data and transactional updates (orders, completions, consumption).
  • IoT platforms feed insights (predicted failures, quality risks, performance trends) either into MES, BC, or both.
  • BC may consume summarized KPIs—like OEE by work center per day—for reporting and profitability analysis.

This pattern is powerful when you're ready to embrace continuous improvement powered by data rather than just basic automation, enabling smarter decision-making.

What does a "good" integration look like?

There's no one-size-fits-all, but successful shop-floor integrations with BC tend to share a few characteristics:

1. Clear ownership of master data

Decide where each master lives and who owns it:

  • Items, BOMs, routings: almost always BC
  • Work centers/machine definitions: usually BC, sometimes MES if much more detailed
  • Quality specs: sometimes MES, sometimes QC modules integrated with BC

Then set up integration so that:

  • Changes are propagated automatically where needed
  • There's one "system of truth" for each data type

2. Simple, robust message flows

Fancy architectures are fun on paper, but on the shop floor, reliability beats elegance.

Good practices:

  • Use simple, well-defined messages: e.g., "Operation Completed" with clear fields.
  • Include reference keys (order number, operation number, item, date-time, user).
  • Handle exceptions gracefully:
    • What happens if BC is temporarily unavailable?
    • How do you detect and fix duplicate or missing messages?

3. Real-time where it matters, batch where it doesn't

Not every integration needs to be millisecond real-time.

  • For machine status dashboards, you want near-real-time updates.
  • For costing and inventory, posting every few minutes or hourly is often sufficient.

We often design hybrid timing:

  • Real-time or near-real-time for execution-critical events.
  • Scheduled/batch for summarized metrics and secondary data.

Practical use cases you can target

If you're wondering where to start, here are some concrete use cases that deliver value quickly:

  1. Automated production reporting
    1. Machines or MES send good/scrap counts directly to BC.
    1. Production orders are updated without manual entry.
    1. Supervisors move from chasing paperwork to reviewing exceptions.
  2. Real-time WIP visibility
    1. Operators scan or select the order they're working on at terminals.
    1. BC (or MES) shows where every order is in the routing.
    1. Customer service can confidently answer "where's my order?"
  3. Material consumption and traceability
    1. Barcode/RFID or MES integration records which lots/serials were used on which orders.
    1. BC stores this for full forward/backward traceability.
    1. Recalls and quality investigations become much easier.
  4. Downtime and OEE linked to financials
    1. Machine downtime events are captured and categorized.
    1. OEE metrics are tied to specific work centers and products.
    1. You can see which constraints are costing you money and prioritize improvements.
Man working at a computer in a dimly lit office, analyzing data dashboards on a large monitor, representing modern analytics and digital reporting.

Key lessons from real-world projects

After many integrations, a few themes keep showing up:

Start Small, but Design for Growth

Pick one line, one product family, or one plant as your pilot. Prove the value, refine the data model, and then scale out. But at the design level, think ahead:

  • Will you add more lines, shifts, or plants?
  • Will you bring in a MES later if you don't have one today?

Involve Both IT and OT Early

IT cares about BC, security, APIs, and data integrity. OT (operations/engineering) cares about PLCs, machines, shifts, and uptime.

You need both at the table. Some of the best integration ideas come from operators and maintenance technicians who live with the machines every day.

Don't Underestimate Change Management

Technically, it might be "just an interface." Organizationally, it's a change in how people work:

  • Operators might stop filling out paper and work with terminals instead.
  • Supervisors might shift from "data collectors" to "data analysts."
  • Planners and finance get more accurate information – and will start expecting it.

Training, communication, and clear "what's in it for me" messages are crucial.

Where Dynamics 365 BC fits in your Industry 4.0 roadmap

I like to remind manufacturers: BC is not trying to be your PLC or your MES. It's your business backbone.

When you integrate BC with IoT and MES:

  • BC gives structure, master data, and a single source of financial and operational truth.
  • MES orchestrates execution and captures detailed shop-floor events.
  • IoT collects and analyzes the raw heartbeat of your machines.

Together, they let you move from reactive firefighting to proactive, data-driven manufacturing.

Conclusion

If you're looking at your plant and thinking, "We have all these machines, all this data, but it's not connected to the business," you're not alone.

The good news is that Dynamics 365 Business Central is a strong foundation, and with the right approach to IoT and MES integration, you can unlock significant hidden potential.

And if you're not sure where to start – or whether you need MES, direct IoT, or a hybrid approach – that's precisely the sort of conversation my team and I at Liberty Grove Software have every week. The path doesn't have to be complicated, but it does need to be yours.

Let's talk. Schedule a conversation with Liberty Grove Software today, and let's build a smarter, safer, and smoother ERP transition – together.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformations across various industries, including manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge stems from his experience in engineering and maintenance, as well as his operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision required for navigating the seas with the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, providing tailored solutions that empower clients and optimize operations with innovative, Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

Business Central Wave 2 2025 update loading: a cloud outline with the word 'UPDATE', an orange progress bar partially filled, and 'LOADING...' text on a dark background.

As a Business Central enthusiast, I'm excited to share my thoughts on the newest release: Microsoft Dynamics 365 Business Central Wave 2 2025 (version 27.0). This update continues Microsoft's momentum toward a more intelligent, connected, and sustainable ERP platform.

Whether you call it Business Central Wave 2 2025, BC Wave 2 2025, or the Microsoft Dynamics 365 Business Central W2 2025 Release, one thing is clear: this update isn't just evolutionary, it's transformative.

Let's dive into what's new, what matters most, and how to prepare your organization to take full advantage of these innovations, with some practical upgrade tips to guide you through the process.

The Big Picture: Why Business Central Wave 2 2025 Matters

Each spring and fall, Microsoft delivers new capabilities for Business Central through its "Wave" updates. The Business Central Wave 2 2025 release represents the second major update of the year, and it's a substantial one.

If you're running Business Central Online, version 27.0 will roll out automatically, with the update window closing by the end of February 2026. On-premises customers can follow traditional upgrade paths.

Why this matters: Microsoft is strategically strengthening the integration of AI, analytics, and automation, while also expanding its sustainability and compliance capabilities. This strategic move means more time saved, fewer manual touches, and clearer insights, all wrapped in a more approachable interface.

Intelligent Automation Takes Center Stage

Copilot Evolves from Assistant to Partner

In Business Central Wave 2 2025, Microsoft's Copilot gets sharper, more flexible, and more business aware. Users can now:

  • Autofill contact details automatically using context-aware AI.
  • Summarize documents and records with customizable prompts that developers can extend using AL code.
  • Provide more specific guidance to Copilot agents when reviewing tasks, allowing nuanced instructions.
  • Search with natural language, thanks to the enhanced Tell Me feature that recognizes intent instead of just keywords.
  • Hide Copilot summaries when you prefer to focus purely on data.

Together, these features move Business Central closer to a future where the system doesn't just assist you; it actively collaborates with you.

Close-up of a human hand reaching toward a white robotic hand, fingertips nearly touching against a light gray background, symbolizing human–AI collaboration.

The Rise of Business Process Agents

A standout of the BC Wave 2 2025 release is the new Sales Order Agent.

This AI-driven capability can read incoming emails, interpret data from attachments, and create draft quotes or orders automatically.

It understands item availability, maps staff to salespeople, and suggests delivery dates, essentially performing as a digital coworker.

That means that your sales team can focus on more strategic tasks, while the Sales Order Agent handles routine order creation and management, improving efficiency and reducing manual work.

This shift from "assistant" to "agent" marks a turning point. At Liberty Grove, we see this as the start of a new automation era, where Copilot evolves into a trusted team member rather than a tool.

Smarter Commerce: Shopify Integration Reinvented

E-commerce remains a driving force, with Microsoft Dynamics 365 Business Central W2 2025 delivering powerful enhancements to the Shopify connector. Businesses can now:

  • Assign sell-to and bill-to details per company location, ideal for multi-branch operations.
  • Map Shopify staff to Business Central salespeople to ensure accurate commissions.
  • Synchronize market-specific prices automatically between platforms.
  • Access better diagnostics and troubleshooting tools for the connector.

These features strengthen Business Central's position as the hub of a multi-channel commerce ecosystem, giving organizations both agility and visibility.

With these enhancements, businesses can streamline their operations, ensure accurate commission calculations, and maintain consistent pricing across platforms, all of which contribute to a more efficient and profitable e-commerce strategy.

Hand inserting the final puzzle piece into a glowing blue jigsaw, representing completion and solving the missing piece.

Accounting and Financial Control: Better, Faster, Smarter

Financial management is the heartbeat of Business Central, and the Wave 2 2025 update introduces meaningful refinements, empowering you with improved financial and analytics tools:

  • Excise tax automation for industries dealing with regulated goods.
  • The ability to create multiple fixed-asset cards for better tracking across departments or regions.
  • Alternative posting groups for employees, streamlining payroll or expense entries.
  • Enhanced financial reports with new data fields for Word/Excel add-ins.
  • Updated Power BI apps across sales, purchasing, inventory, projects, and finance, with drill-back capabilities to the originating data in BC.

For CFOs and finance teams, these enhancements translate directly into reduced reconciliation time and improved audit readiness.

The new features in the 'Accounting and Financial Control' section can improve financial management by automating tax calculations, providing better asset tracking, simplifying payroll processes, and enhancing financial reporting, all of which save time and improve accuracy in financial operations.

Insights That Matter: Reporting and Analytics in BC W2 2025

The Business Central W2 2025 Release doubles down on analytics. Microsoft has open-sourced Power BI apps, giving users more freedom to customize dashboards. Deferral reporting and revenue recognition are more accurate, while new drill-down features allow users to click a number in Power BI and jump directly into the transaction in BC.

It's a simple change with significant implications: real-time transparency and self-service analytics that empower decision-makers without IT bottlenecks.

Glowing globe showing North America, Europe, and Africa with bright curved light trails linking points, illustrating a global data network and international connectivity.

Local Compliance and Global Reach

Microsoft continues to strengthen country-specific localizations in the Business Central Wave 2 2025 update. Highlights include:

  • Enhanced Czech localization (alternate posting groups, unreliability flags, Intrastat demo data).
  • UK localization is now structured as an extension, simplifying maintenance.
  • US 1099 e-filing integration with the IRS IRIS portal (preview).

By modularizing local features, Microsoft makes global deployment more straightforward and consistent, which is a significant advantage for international businesses.

Developer Power and Technical Enhancements

Developers and partners will appreciate several under-the-hood advances in Business Central Wave 2 2025:

  • Cancel builds and publishes directly from Visual Studio Code.
  • New AL functions to truncate table data safely during testing.
  • Enhanced SQL call visibility in performance profiling tools.
  • Expanded telemetry and diagnostics, improving transparency in cloud environments.
  • The ability to extend Copilot behaviors with AL code, allowing partners to build business-specific AI experiences.

These features make Business Central not only more capable for end users but also more enjoyable for the developers who craft solutions around it.

Aerial view of a busy container port with yellow gantry cranes loading a cargo ship; long rows of multicolored containers stretch toward a city skyline at sunset, illustrating global logistics and supply chain operations.

Supply Chain and Operations: Subtle but Impactful

Wave 2 2025 adds refinements that streamline day-to-day operations:

  • Users can personalize more page fields and columns, tailoring the workspace to their role.
  • The "Calculate Consumption" report can now use predefined defaults for consistent results.
  • Sales and purchase posting lines can be sorted by type and number, improving review efficiency.

They may seem like minor details, but these quality-of-life improvements add up to smoother workflows and happier teams.

Sustainability and ESG: Data-Driven Responsibility

One of the most forward-looking areas in Microsoft Dynamics 365 Business Central W2 2025 is its expanded sustainability management module. New capabilities include:

  • Tracking energy use and greenhouse-gas emissions in CO₂ equivalents.
  • Managing Scope 3 value-chain emissions, aligning with global ESG frameworks.
  • Creating CSRD preparation reports for European compliance.
  • Approvals for sustainability journals to enforce data governance.
  • Updated Sustainability Manager Role Center, providing a cleaner, role-specific interface.

For organizations taking ESG seriously – and every business should – these updates move sustainability reporting from spreadsheets into the ERP core.

User Experience: Small Changes, Big Difference

Wave 2 2025 includes thoughtful UI and security touches that elevate the everyday experience:

  • Resizable panes for Copilot, Help, and Page Scripting, giving users control of their workspace.
  • A new "Concealed Text" field type for storing sensitive data safely.
  • Better bulk-action support on lists.
  • Improved error summaries and contextual hints for data entry.

At Liberty Grove, we view these refinements as part of a broader trend, where Business Central is evolving into not just a powerful tool but also an enjoyable user experience.

Planning Your Upgrade: Practical Tips

Upgrading to Business Central Wave 2 2025 should be strategic, not stressful. Here's my tried-and-true approach:

  1. Spin up a sandbox first: test preview features safely.
  2. Audit your extensions and ISVs for compatibility.
  3. Stage your rollout: pilot with one department before going company-wide.
  4. Train your champions: power users drive adoption faster than memos.
  5. Monitor performance telemetry post-go-live to spot regressions early.

Done right, your upgrade becomes less of a project and more of an evolution.

The Leadership Lens: What This Wave Really Means

From my CEO seat, here's why I think Business Central Wave 2 2025 is significant:

  • AI isn't optional anymore. Copilot and Agents are becoming part of everyday ERP workflows. The winners will be those who embrace, not fear, automation.
  • Insight beats information. With Power BI deep-links and AL-extendable summaries, Business Central is turning raw data into guided decisions.
  • Compliance is a strategy. ESG, tax, and localization features not only reduce risk but also enhance credibility and operational excellence.

At Liberty Grove Software, our mission is to help clients not just upgrade systems but elevate their businesses. This release gives us more tools than ever to make that happen.

Ready for What's Next? Let's Build Your Wave 2 2025 Strategy

The Microsoft Dynamics 365 Business Central W2 2025 Release is a leap forward in intelligence, sustainability, and usability. But as with any significant evolution, success depends on preparation and alignment.

If you'd like help assessing your readiness, training your team, or mapping out a phased rollout, my team and I would be happy to work with you.

Let's connect. Together, we can turn this update into a platform for your next stage of growth.

Contact Liberty Grove Software to start your Business Central Wave 2 2025 Readiness Checklist session today.

UST Education Series Presentation

Andrew Good has an upcoming UST Education Series presentation in which he will discuss what’s new in BC, describe the update rollouts for wave 2 2025, and explore strategies for managing your update schedule.

What’s New in BC 2025 Wave 2

November 18, 11:00 am-12:00 pm EST

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformations across various industries, including manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge stems from his experience in engineering and maintenance, as well as his operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision required for navigating the seas with the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, providing tailored solutions that empower clients and optimize operations with innovative, Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

Digital illustration showing data files transferring from a local folder and laptop to a cloud storage system, symbolizing overcoming Data Migration Challenges in cloud computing and digital transformation.

When organizations move from legacy systems to modern platforms, the most critical hurdle is not the software itself but the data. Data migration challenges often determine whether an ERP or cloud adoption succeeds or stalls.

At Liberty Grove Software, we've seen firsthand how careful planning around mapping, cleansing, transformation, and reconciliation makes the difference between a smooth transition and a painful one.

Migrating data is rarely just a matter of "lift and shift."

Legacy systems carry decades of history, inconsistencies, and redundancies. Without a solid enterprise data migration strategy, companies risk bringing confusion forward into the new environment.

Done right, however, migration becomes more than a technical step; it's an opportunity to modernize, improve governance, and build trust in data-driven decision-making.

What Are the Key Considerations When Migrating Data from a Legacy System to the Cloud?

A common question clients ask me is: "What are the things that we should consider when migrating data from legacy systems?"

From our experience, three stand out:

Scope of dataDecide what is essential to migrate and what can be archived. Not every historical transaction needs to live in the new system.  
Compliance requirementsRetain the fields and records required for regulatory reporting or audit, even if they're no longer central to operations.  
Future usabilityStructure the data in a way that supports reporting, analytics, and business growth.  

An enterprise data migration strategy should strike a balance between short-term needs (going live quickly) and long-term value (ensuring the data supports decision-making for years to come).

Step One: Data Mapping – Setting the Blueprint

Data mapping is the foundation of every migration project. It's about aligning legacy fields with new structures. That's where data mapping best practices come in:

  • Engage stakeholders: The business understands data meaning better than IT alone.
  • Document thoroughly: Long projects need consistent reference points.
  • Address custom fields: Legacy customizations may require creative solutions.

Many clients ask: "Which data mapping and transformation tools are best suited for complex enterprise migrations?"

The answer depends on the scale and complexity, but ETL (extract, transform, load) platforms, combined with ERP-native import frameworks, usually provide the best balance of power and flexibility.

Increasingly, data migration automation tools also integrate AI capabilities, making mapping faster and more accurate.

Hand drawing a data cleansing diagram showing deduplication, analysis, normalization, standardization, and quality check — essential steps to overcome Data Migration Challenges.

Step Two: Data Cleansing – Purging the Noise

Clean data leads to confident decision-making. Cleansing involves removing duplicates, correcting errors, and standardizing values to ensure accuracy. Examples include:

  • Eliminating duplicate customer or vendor records with similar names
  • Closing out inactive products
  • Standardizing postal codes, tax IDs, and addresses

That's also where AI makes a difference. Traditional rules can only catch so much. With AI in data migration, fuzzy matching models and anomaly detection can identify errors humans often miss.

A frequent client concern is: "How can AI or ML techniques help in automating data cleansing, transformation, and reconciliation during migration?"

In practice, AI can:

  • Detect duplicates with higher accuracy
  • Predict missing values based on patterns
  • Flag outliers that don't fit the expected rules

The result? Cleaner data with less manual labor.

 

Step Three: Data Transformation – Making It Fit

Even after mapping and cleansing, data must be reshaped to fit the new ERP or cloud environment. That's where data transformation strategies matter.

Typical transformations include:

  • Format conversions: Adjusting date or currency formats
  • Hierarchy restructuring: Aligning cost centers to new dimensional models
  • Normalization: Standardizing units of measure, country codes, or naming conventions
  • Enrichment: Adding attributes pulled from other systems

The right tools combine automation with flexibility. AI-driven platforms can propose transformation rules based on historical data, dramatically reducing manual effort. It's where how AI improves data migration becomes tangible: it doesn't just process faster; it learns patterns and adapts.

Hand holding a digital globe with data charts, analytics icons, and network connections, symbolizing overcoming Data Migration Challenges through business intelligence and analytics.

Step Four: Data Reconciliation – Building Trust

Reconciliation is the final step, and often the most underestimated. Teams ask: "How would you QA / validate data before and after a migration to ensure integrity?"

The answer lies in data reconciliation in migration:

  • Compare record counts between systems
  • Validate trial balances and subledgers
  • Ensure open invoices and transactions align
  • Run dual systems briefly to confirm outputs

Automated reconciliation tools can quickly catch discrepancies, but human validation remains essential. Ultimately, reconciliation builds trust. Without it, user adoption suffers because no one fully believes the numbers.

 

The Biggest Pitfalls in Migration Projects

In community discussions, a common thread emerges: "What are the biggest pitfalls or gotchas that make long-running migration projects drag on for years?"

From our perspective, the pitfalls usually include:

  • Underestimating data volume: Trying to migrate everything instead of focusing on what matters
  • Poor documentation: Losing track of mapping and rules mid-project
  • Late stakeholder involvement: Business users brought in too late to validate assumptions
  • Skipping reconciliation: Declaring success without validating accuracy

These are not just nuisances; they are the reasons projects fail. Addressing them upfront keeps migrations on schedule.

Woman collaborating with an AI robot at a computer, representing how artificial intelligence helps solve Data Migration Challenges through automation and efficiency.

How AI Is Changing the Game

The rise of AI is reshaping what's possible in enterprise migrations. The improvement of data migration by AI is not a hypothetical concept; it's happening now.

AI assists by:

  • Automating mapping: Reducing weeks of manual setup
  • Accelerating cleansing: Using ML to detect duplicates and outliers
  • Guiding transformation: Recommending standardization rules
  • Streamlining reconciliation: Matching transactions intelligently

Combined with data migration automation tools, AI reduces risk, accelerates timelines, and frees teams to focus on oversight rather than grunt work.

However, there's a caveat: AI is powerful, but not infallible. Expert judgment and governance are non-negotiable. At Liberty Grove, we integrate AI tools into our migration projects while maintaining human oversight at the forefront of our approach. That balance yields the best results.

 

Turning Data Migration Challenges into Opportunities

Ultimately, overcoming data migration challenges is about more than moving records. It's about:

  • Creating reliable, standardized data
  • Strengthening governance
  • Building confidence in business reporting
  • Supporting future analytics and AI initiatives

Migration is not just a hurdle; it's a reset opportunity. Organizations that approach it strategically unlock a cleaner dataset and a stronger foundation for growth, instilling a sense of reassurance and confidence.

At Liberty Grove Software, we've helped clients across various industries transition confidently from legacy systems to modern ERP and cloud platforms. Whether through enterprise data migration strategy, proven data transformation strategies, or the adoption of AI in data migration, our focus remains the same: ensuring your data becomes an asset, not a liability.

Final Thoughts for Tackling Data Migration Challenges Successfully

Your new ERP or cloud system is only as good as the data it holds. By prioritizing mapping, cleansing, transformation, and reconciliation, and by leveraging AI where it adds the most value, you can overcome the toughest data migration challenges.

The path may be complex, but with the right tools, strategy, and oversight, your data migration can deliver not just a smooth transition but also a stronger future for your organization. 

Let's talk. We’ll help you start your ERP Migration Journey.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformations across various industries, including manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge stems from his experience in engineering and maintenance, as well as his operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision required for navigating the seas with the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, providing tailored solutions that empower clients and optimize operations with innovative, Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

Conceptual network of colorful pins connected by red strings representing connections and pathways, symbolizing the complexity of planning an ERP Migration Roadmap from legacy systems to Microsoft Dynamics 365 Business Central.

Digital transformation isn't just a buzzword; it's a lifeline for companies relying on aging ERP systems that no longer meet modern demands. It’s why we created this ERP Migration Roadmap to give companies the confidence to make the leap.

Whether you're running Microsoft Dynamics GP, NAV, or another legacy ERP platform, the shift to a cloud-based ERP like Microsoft Dynamics 365 Business Central (BC) is not only inevitable; it's an opportunity to reinvent how your business operates. With features such as seamless integration of business processes, advanced analytics for informed decision-making, and scalability to accommodate your business growth, BC offers a range of benefits that can significantly enhance your operations.

At Liberty Grove Software, we've guided countless organizations through this journey. One conversation stands out: I was sitting down with the CIO of a mid-sized manufacturing company last year.

He leaned back in his chair, arms crossed, and said, "Andrew, I know we have to do this, but the last thing I want is a drawn-out, disruptive project that paralyzes our business. How do we make this as smooth as possible?"

That's the question every executive asks, and it's precisely why having a clear, step-by-step ERP migration roadmap is essential.

Below, I'll share how we helped that CIO navigate his concerns and outline the proven path we use to take companies from discovery to go-live with confidence.

We also understand that ERP migration can be a complex process, with challenges such as data migration issues and user resistance.

With our expertise and proven methodology, Liberty Grove ensures your move to Business Central is seamless and sustainable.

1. Discovery: Building the Foundation for ERP Migration Success

Every successful ERP migration begins with discovery. That's where we assess your current ERP environment, business processes, and strategic goals. The objective isn't just to replicate what you have today in the cloud; it's to identify opportunities for improvement and innovation.

In this stage, we:

  • Conduct stakeholder interviews to uncover pain points and priorities.
  • Analyze your existing data, customizations, and integrations.
  • Define your vision: What does success look like one year after migration?

When I met with that manufacturing CIO, he initially wanted to "move everything as-is." But through discovery, we uncovered redundant processes and outdated reports that were slowing down his team.

By challenging the status quo, we designed an ERP migration roadmap that modernized their ERP while simplifying operations.

2. Planning: Creating a Realistic ERP Migration Roadmap

Once discovery is complete, the next step is to turn insights into a clear migration plan. Planning is where we outline:

  • Scope: Which modules, customizations, and third-party add-ons will be included?
  • Timeline: A realistic project schedule that minimizes downtime and aligns with business cycles.
  • Resources: Key internal champions and external partners who will drive the project.
  • Budget: Including migration costs, licensing, and potential change management initiatives.

For our manufacturing client, timing was critical. Their busy season ran from September through November, so go-live had to fall outside that window. We structured their migration to Business Central in quieter months, reducing disruption while keeping leadership aligned with the broader digital transformation strategy.

Hand arranging sticky notes and charts for project management planning, symbolizing steps in an ERP Migration Roadmap to Microsoft Dynamics 365 Business Central.

3. Preparation: Cleaning and Aligning ERP Data

Data is the lifeblood of your ERP system, but legacy ERP systems often carry decades of outdated or duplicate data. Migrating "as-is" can create inefficiencies in your new cloud environment.

During preparation, we:

  • Audit your existing data for accuracy and relevance.
  • Determine which data should be archived versus migrated.
  • Standardize formats and eliminate redundancies.

The CIO's finance team initially felt overwhelmed at the thought of cleaning their general ledger history. By breaking the work into phases and leveraging automation tools, we streamlined the process.

The result? A cleaner, more reliable Business Central migration with fewer headaches down the road.

4. Design and Configuration: Tailoring Microsoft Dynamics 365 Business Central

One of the most significant benefits of Microsoft Dynamics 365 Business Central is its flexibility. At this stage, we configure the system to align with your needs while embracing best practices.

Activities include:

  • Mapping existing processes to Business Central's modern workflows.
  • Incorporating necessary extensions or add-ons.
  • Setting up user roles, security, and approvals.

At Liberty Grove, our mantra is 'configure first, customize second'. That means we prioritize setting up the system to align with your business needs using the standard features of Microsoft Dynamics 365 Business Central. Companies often carry over outdated customizations from legacy ERP systems, adding complexity without value. Instead, we help you focus on what drives growth today, not what made sense 15 years ago.

Woman testing computer software on a desktop screen, representing the testing phase in an ERP Migration Roadmap to Microsoft Dynamics 365 Business Central.

5. Testing: Validating Your ERP Migration Roadmap

Testing is where your ERP migration becomes tangible. It's the chance to validate processes, train users, and refine the system before going live.

Key testing phases include:

  • Unit testing: Confirming core functionality.
  • Integration testing: Ensuring third-party apps and data flows run smoothly.
  • User acceptance testing (UAT): Allowing employees to confirm usability and accuracy.

Our client's CIO initially feared testing would slow the project down. Instead, by introducing iterative cycles, testing built confidence, helping end users feel ready for the switch to Microsoft Dynamics 365 Business Central.

6. Training: Driving ERP User Adoption

Technology is only half the battle; people are the other half. Training ensures user adoption and long-term ROI for your ERP migration project.

We design training programs that:

  • Are role-based and tailored to daily tasks.
  • Blend formal instruction with hands-on practice.
  • Include ongoing support beyond go-live.

For our manufacturing client, combining in-person workshops with digital modules created a culture of confidence. Their CFO later told me, "This was the first rollout where my team didn't feel left behind."

7. Go-Live: Transitioning to Business Central with Confidence

Go-live is the moment everyone anticipates, but it's not the finish line. It's the start of your journey in Microsoft Dynamics 365 Business Central.

A successful go-live includes:

  • Final data migration and cutover.
  • On-site and remote support for transition.
  • Quick resolution of post-launch issues.

That once-nervous CIO? After go-live, he sent me a note: "Andrew, this was the smoothest major system change in my career. Thank you." His confidence underscored the power of a well-executed ERP migration roadmap.

Wooden blocks forming steps leading to a glowing lightbulb, symbolizing progress and innovation in an ERP Migration Roadmap to Microsoft Dynamics 365 Business Central.

8. Post-Go-Live Optimization: Unlocking the Full Potential of ERP

The real value of Business Central emerges after launch, when companies move from stabilization to optimization.

Post-go-live steps include:

  • Refining workflows based on real-world input.
  • Expanding functionality with new extensions.
  • Leveraging analytics and AI for more intelligent decisions.

The companies that thrive are those that treat their ERP migration not as a one-time project, but as an ongoing journey toward efficiency and innovation.

The Liberty Grove Advantage

Migrating to Microsoft Dynamics 365 Business Central isn't just a technology upgrade; it's a strategic transformation. At Liberty Grove Software, we bring:

  • Deep expertise: Decades of experience with Dynamics GP, NAV, and BC migrations.
  • Proven methodology: A step-by-step ERP migration roadmap that minimizes risk.
  • A partner mindset: We don't just implement software; we empower your team to succeed long-term.

The manufacturing CIO I mentioned earlier? Today, his company closes its books three days faster, generates reports in minutes instead of hours, and operates with agility unthinkable under their old legacy ERP system.

Ready to Begin Your ERP Migration Journey?

If you're ready to explore moving from your legacy ERP system to Microsoft Dynamics 365 Business Central, the first step is a conversation. Let's build your personalized ERP migration roadmap together so that you can move forward with clarity, confidence, and measurable results.

Let's talk. We’ll help you start your ERP Migration Journey.

About Andrew Good

Photo of Andrew Good, CEO of Liberty Grove Software

Andrew Good, CEO, Liberty Grove Software

Andrew Good, CEO of Liberty Grove Software, a leader in digital transformation, directs the company with strategic insights that deliver impactful results. With over two decades of expertise in Microsoft technologies, Andrew has guided businesses through digital transformations across various industries, including manufacturing, finance, and healthcare.

Andrew's extensive knowledge comes from personal experiences with various companies. His hands-on operational knowledge stems from his experience in engineering and maintenance, as well as his operational roles at Unilever and Sony Music. Fourteen years of working with Microsoft Dynamics BC/NAV follows successful projects in ERP, Computerized Maintenance Management Systems (EAM), and quality systems.

His passion for technology is matched by his love for sailing, which inspires his leadership. Andrew parallels the precision required for navigating the seas with the challenges of steering a successful company. Under his leadership, Liberty Grove Software thrives, providing tailored solutions that empower clients and optimize operations with innovative, Microsoft-based systems.

Connect with Andrew on LinkedIn

Subscribe to Andrew’s Newsletter on LinkedIn

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